Every once in a while a new technology comes along that makes its predecessors obsolete. Today, Structural Insulated Panels (SIPs) are in the process of replacing the postwar norm of stick-framed, fiberglass-insulated houses and light commercial buildings. SIPs produce a structurally superior, better insulated, faster to erect, and more environmentally friendly house than ever before possible.

SIPs are solid, one-piece structural components that can be used in walls, floors, and roofs. Instead of separate pieces of framing, insulation, and sheathing, a SIP panel incorporating all three components comes ready to install.

In this book, experienced SIP builder Michael Morley explains how to:

• choose the right panels for the job
• equip yourself with the tools you need to work with SIPs
• fabricate panels and components
• install wall and roof panels
• run mechanical systems in SIP buildings

Introduction

Chapter 1 STRUCTURAL INSULATED PANELS

The SIP Revolution
What Are SIPs?
Why Build with SIPs?
The SIP Industry Today
SIPs and the Building Community

Chapter 2 ANATOMY OF A STRUCTURAL INSULATED PANEL

Facings
Core Materials
Adhesives
Putting the Pieces Together
Test Results

Chapter 3 DESIGN CONSIDERATIONS

SIPs: An Integrated System
Design Advantages of SIPs
Designing and Building with SIPs

Chapter 4 TOOLING UP FOR THE JOB

Power Tools
Specialty Fasteners, Adhesives, and Caulks
Jigs, Templates, and Conveying Systems

Chapter 5 FABRICATING PANELS AND COMPONENTS

Fabrication Options
Planning and Layout
Fabricating Wall Panels
Fabricating Roof Panels
Packing and Shipping

Chapter 6 STANDING THE WALLS

Foundations and Floor Systems
Erecting SIP Walls

Chapter 7 INSTALLING THE ROOF

Preparing for Takeoff
Placing the Panels
Hips and Valleys

Chapter 8 MECHANICAL SYSTEMS IN SIP BUILDINGS

Electrical Distribution
Plumbing Considerations
Wiring and Plumbing Kitchens
HVAC Systems

Chapter 9 FINISH MATERIALS FOR SIPs

Exterior Finishes
Interior Finishes

Afterword: From a Builder's Perspective

Resources

Index